AXI XS Series

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AXI XS Series

Ultra High Resolution Inline AXI Platform 3D Inspection reveals incredible details for Nordson’s Zero Defects strategy.
Dynamic Planar CT, is the superior software for next generation of 3D planar X-ray inspection which shoots AXI to the  next level.

 

Overview


The XS Series provides a platform for inline or island automated X-ray systems covering a wide range of Automated X-ray Inspection (AXI) applications. With up to 4 advanced image acquisition modes, you have the optimum setup for all your applications and inspection requirements. Three dedicated system configurations serve the Semiconductor market:

Semiconductor - High-Resolution Wire Bond inspection. 
Semiconductor Pro Strip - Ultra-High-Resolution Wire Bond and Flip Chip inspection.
Semiconductor Pro Tray - Ultra-High-Resolution Wire Bond and Flip Chip inspection with handling for JEDEC, steel and specialized carriers.

 

Acquisition Modes


The modular AXI system concept provides the unique capability to use several acquisition modes in one system.
Depending on the specific application request the optimum inspection technique can be selected and/or combined.

2D Transmission


Orthogonal two-dimensional imaging with moveable sample tray and a fixed detector position.

SFT Slice Filter Technique


Patented inspection technique for golden sample comparison and background removal for analysis.

Off-Axis Oblique Angle


Off-axis inspection (≤30°) via detector movement for high performance, oblique angle imaging.

Dynamic Planar CT


The next generation of high-quality 3D inspection, employing high-speed detector motion (3 sec/FoV).

Four In One - Advanced Technology


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Advanced Hardware Technologies


  • High speed AXI system with minimum footprint for inline setups
  • Maintenance free, sealed microfocus X-ray source
  • 5-axis programmable motion system
  • High-resolution, high-speed digital Flat Panel Detector
  • Low dose radiation filters for dose sensitive devices

Highlights


  • Automatic barcode read and inspection selection 
  • Full traceability via MES and SECS/GEM interfaces 
  • IPC-CFX-2591, IPC-Hermes9852 and Industry 4.0 read  
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Applications


Wire Bond Inspection

Gold or copper wire bonding (≥0.6 mil) including stacked dies. Our advanced proprietary algorithm library includes specialized wire defect inspection for sweep, loop height, shorting, depressed, sagging, missing, broken, lifted wires, and lead frame deformation.

Solder Joint Inspection

Our defect detection capabilities also cover inspection of solder coverage, multi-die shift, rotation, voiding, foreign material checking and shorting.

Micro-BGA and Flip Chip Bump Inspection

Our sophisticated ball and bump defect algorithms include inspection for bridge, foreign material, deformed, tilted and missing balls, in addition to stacked die inspection for micro-voids

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Nordson MIPS AXI Software Suite

X-ray Control - Tune - Verify - Image Browser


Next Gen Dynamic PCT

MIPS Software & Inspection Tools

  • 16-bit image processing
  • Automatic grey-level and geometric calibration
  • Teach&Go for fast and easy inspection creation
  • Proprietary advanced algorithm library
  • Machine learning based defect classification
  • Multi-layer slice extraction and analysis
  • Software based warpage compensation available

     

Dynamic Planar CT

The next generation of 3D planar inspection
  • Accelerated Acquisition – >2× faster than Planar CT
  • Enhanced Data Quality – clear layer separation
  • Superior Reconstruction – brand new 3D algorithm
  • Greater UPH – dramatically increased throughput
  • Larger FoV – increased coverage & shorter cycle times
  • Lower Radiation Dosage – reduced time of exposure
  • Reduced Complexity & CoO – no specialized clamping needed

 

Nordson SIGHT

Our new Statistical Process Control (SPC) package for AXI & AOI

  • Analyze – with defect data driven statistics & yield monitoring 
  • Visualize – with graphs, charts & CAD defect mapping
  • Evaluate – monitor KPIs in real time or over time with trend analysis
  • Report Out – extensive range of customized reporting options
  • Warning Notifications – alarms & alerts triggered by definable criteria 
  • Focus on what matters to you – customizable dashboard layout & content
  • Deep Dive – significantly more drill down functionality than available via MES

 

 

Nordson INTELLIGENCE

Leverage Machine learning and AI reduce false calls

 

  • Increased Efficiency – significantly reduce overkill & thus operator workload
  • Greater Confidence – defect classification based on statistical probability (quantitative)
  • Better Consistency – reduced variation & subjectivity across operators & lines
  • Continuous Improvement – AI model refinement over time with additional data
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Resources & Downloads