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BenchMike Pro - Sample Inspection Micrometer
The industry's leading high-accuracy, off-line diameter & ovality measurement system. The best benchtop solution for automated and manual sample inspection.
Overview
BenchMike Pro delivers fast, precise, and repeatable diameter & ovality measurements of cut pipe, tube, hose, wire, cable, fiber optic, and other cylindrical/round products. Thanks to its non-contact laser technology, unsurpassed accuracy, and compact design, this benchtop gauging system is used worldwide on extrusion plant floors and quality control (QC) laboratories to give operators and technicians immediate feedback on product dimensions.
Features & Benefits
- Over 15,000 gauges installed worldwide at the foremost manufacturers.
- Leading manufacturers rely on BenchMike’s ±0.9 μm accuracy and ±0.25 μm repeatability to produce superior-quality products.
- Won't distort part or scratch product surface and eliminates operator-influenced measurement errors.
- Intuitive touch-screen GUI, easily accessible product recipe library and flexible I/O integration makes using BenchMike Pro a snap.
- Powerful Ethernet connectivity, communication and control capabilities (Industry 4.0 Ready).
Two Models Available
| BenchMike Pro 2025 | BenchMike Pro 2050 | |
| Measurement Range | 0.100 to 25.4 mm (0.004 to 1.0 in.) | 0.254 to 50 mm (0.010 to 2.0 in.) |
| Repeatability | ±0.25 µm (0.000010 in.) | ±0.5 µm (0.000020 in.) |
| Accuracy | ±0.76 µm (±0.000030 in.) | ±1.5 µm (±0.000060 in.) |
| Measurement Area Depth of Field | ±.75 x 25 mm (±0.030 x 1.0 in.) | ±1.5 x 50 mm (±0.060 x 2.0 in.) |
| Laser Beam Velocity | 50 m/sec. (2,000 in./sec.) | 100 m/sec. (4,000 in./sec.) |
| Temperature Coefficient | <0.2 µm/°C (<0.000004 in./°F) | <0.2 µm/°C (<0.000004 in./°F) |
| Calibration | Factory calibrated | Factory calibrated |
| Scan Rate | 100/sec | 100/sec |
Wire & Cable Off-Line OD Measurement
The rotary chuck fixture allows the motorized rotation of shafts or wires to detect variation in diameter around the circumference. BenchMike Pro utilizes the latest in laser gauging technology to provide high-precision OD measurements of wire and cable within specifications of less than 1µm (0.00004 in.).
Ultra-Fine Wire Off-Line Diameter Measurement
Ultra Fine Wire V-Block is designed for ultra fine wire or other material that must be held under tension for accurate measurement. Holds wires in the range of 0.025 to 0.254 mm (0.001 to 0.010 in.). It is used with Small Spot Size Option.
Medical Tubing Off-Line ID/OD/Wall Measurement
For precision ID, OD, and Wall Thickness measurements on thin-wall small diameter tubing, such as medical tubing, simply place a tube sample on the ID/OD/Wall fixture, apply the desired force on the sample, and BenchMike will calculate all the dimensions.
Pipe & Tube Off-Line OD Measurement
For precision OD measurements, simply place your pipe or tube sample on the V-block fixture and BenchMike will instantly measure it. Using the V-block and BenchMike, an operator can measure dozens of parts per minute and with a much higher level of accuracy than any other method available for sample inspection. And with the use of laser technology, the measurements will be repeatable from one operator to another.
Pipe & Tube Off-Line ID/OD/Wall Measurement
BenchMike Pro delivers fast ID, OD, and wall thickness measurements on pipe or tube samples. The ID/OD/Wall fixture can automatically rotate a sample to a pre-defined number of positions for measurements at multiple points around the product. This rotation also allows for the calculation of concentricity and ovality of the product. The graphical user interface has options to view the rotational cross section of the product and a graph that shows deviation or variation at the various rotational degrees of measurement.