TrueWall - Ultrasonic Gauge
The most powerful ultrasonic wall thickness and concentricity gauge in the industry. Harness the potential of ultrasound waves to accurately measure round products, including medical tubing, insulated wire and cable, hose, and pipe.
Overview
The TrueWall is the industry’s leading ultrasonic wall thickness and concentricity measurement platform. Its high performance and outstanding productivity features (e.g., Snap Technology, multi-layer wall measurement capability and diameter-ovality measurement options) make it the preferred solution for tubing, hose, pipe, insulated wire, cable, and other multi-layer product manufacturers. The TrueWall integrates seamlessly into production network environments to promote better data exchange, tighten manufacturing operations, increase process efficiency, and improve product quality.
Features & Benefits
- Maximize Productivity – accurately measure wall thickness without operator input.
- Eliminate Operator Error – advanced "Snap Technology" provides fully automatic setup and calibration for quick, simple operation.
- Produce Highest Quality Products – measure up to 4 layers and thinnest of walls with maximum precision; benefit from high-speed fault detection.
- Easy to Install and Use – compact, robust gauge heads simply install in trough without the need for separate tanks.
- Industry 4.0 Ready – get the most versatile Ethernet connectivity, communication, and control capabilities for easy integration into production networks.
Several Models Available
| Measurements | TrueWall 1012 | TrueWall 1025 | TrueWall 1040 |
TrueWall 1063 |
| OD Range | 0.25 – 12 mm (0.01 – 0.5 in.) | 2.5 – 25 mm (0.1 – 1 in.) | 4 – 40 mm (0.16 – 1.57 in.) | 7.5 – 63 mm (0.30 – 2.5 in.) |
| Minimum Wall Thickness | Without Thin Wall: 10 MHz: 0.254 mm (0.010 in) 20 MHz: 0.127 mm (0.005 in) With Thin Wall: 20 MHz: 0.025 mm (0.001 in) |
Without Thin Wall: 10 MHz: 0.254 mm (0.010 in) 20 MHz: 0.127 mm (0.005 in) With Thin Wall: 20 MHz: 0.025 mm (0.001 in) |
0 MHz: 0.254 mm (0.010 in) | 1 MHz: 2.540 mm (0.100 in) 2.25 MHz: 1.125 mm (0.044 in) 5 MHz: 0.508 mm (0.020 in) 10 MHz: 0.254 mm (0.010 in) |
| Transducers | 4, 8 | 4, 8 | 4, 8 | 4, 6, 8 |
| Transducer | 5 MHz, 10 MHz, 20 MHz | 5 MHz, 10 MHz, 20 MHz | 5 MHz, 10 MHz | 1 MHz, 2,25 MHz, 5 MHz, 10 MHz |
| Thin Wall Algorithm | To 25 µm (0.001 in.) on products as small as 250 µm (0.010 in.) |
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High-Speed Tolerance Checking
Multi-Point Wall & Concentricity
Most Advanced Solution for Multi-Layers and Thin Walls
Embedded Webserver
Setup the measurement system & tolerances to verify the quality of the product, minimize cost, and integrate the system easily with production instrumentation and equipment.
- Displays centering, wall thickness, eccentricity, and diameter.
- Integration of external laser OD measurements.
- Line speed (encoder/LaserSpeed) and other discrete inputs/outputs.
- Eliminates the need for a control application or separate controller.
- Recipe, settings configuration, and internal diagnostics capability.
- Available in 7 languages.