Measurement Systems for Film Extrusion

Gauging Systems for the Extrusion Industry

Gauging Systems for the Extrusion Industry

Control Your Film & Sheet Manufacturing Process 

Successful extrusion operations demand running at the highest possible line efficiency. This means maximum process uptime, minimum raw material consumption, low rejects plus quality that meets today’s stringent requirements. It is vital to squeeze as much yield as possible out of today’s high-cost resins and produce a flat, uniform, quality product that exceeds the performance expectations from the downstream processes.

By definition, extrusion products are a diverse family, as are their measurement requirements. This includes thickness, weight, and coextrusion layer measurements, as well as specialty measurements such as the density of cavitated films. Nordson’s investment in gauging technology provides the exact system solution for these diverse extrusion application requirements. Nordson offers the widest range of web gauging measurements and controls available today.

 
  • Biax Film & Sheet
  • Blown Film
  • Cast Film
  • Sheet Extrusion

Serving the Industry's Leading Biax Film Manufacturers for Over 50 Years


Nordson is the leading web gauging equipment supplier to the biaxially-oriented film industry thanks to its wide range of specialized non-contact film thickness gauging solutions.
Nordson's biax thickness measurement and control web gauging systems can be either single- or dual-scanner configurations depending on the application. Profile measurements are derived from accurate, high-speed gauges that provide detailed, high-resolution measurements. Biax film manufacturers using Nordson’s NDC Products systems benefit from optimized product quality, maximum yield, minimal scrap, maximum uptime, raw materials savings, and reduced energy costs.
251031-biax-illustration

312 XRT - X-Ray Thickness Gauge

Nordson’s 312 X-ray gauge is designed to provide thickness and basis weight measurements that meet the exact...

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Beta 300 - Beta Thickness Gauge

Nordson’s Beta Transmission gauges provide high-speed, high-accuracy non-contact thickness and basis weight...

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FilmPro - Infrared Thickness Gauge

The FilmPro infrared transmission gauge provides accurate, repeatable, high-resolution basis weight, and thickness...

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DataFusion - Data Visualizer & Historian

DataFusion is the latest innovation that enables you to harness measurement data and transform it into actionable...

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LaserSpeed Pro - Length & Speed Gauge

Measure the length and speed of any moving product with the highest laser precision. Replace your error-prone contact...

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Proven Gauging Solutions to Give Blown Film Manufacturers the Competitive Edge


Nordson has supplied non-contact web gauging systems to the blown film industry for over 50 years. System solutions provide a fully functional web gauging platform for today’s competitive blown film market. For the commodity product market, Nordson gauges measure the blown film thickness directly on the bubble, close to the die. Unlike competitive capacitance gauges, Nordson's sensors are insensitive to the film composition, ambient temperature, and humidity, making them ideal for measuring the total thickness of products such as single-layer and basic multi-layer films.

For multi-layer products, Nordson offers a unique blown film system configuration that measures the product on the lay flat following the collapser. The significance of this approach is its ability to quickly determine the profile shape, the average web thickness, and also critical product components such as the thickness of barrier layers like EVOH and Nylon. This advanced blown film system incorporates three key features that provide significant performance benefits compared to conventional blown film configurations which simply measure the thickness of the film on the bubble, namely:

- high-speed near-infrared barrier component measurement;
- Double Layflat Separation Algorithm (DLSA);
- Automatic Profile Control (APC).

With Nordson's blown film solutions, manufacturers enhance product quality, maximize product yield, boost process efficiencies, and realize significant manufacturing savings.
251031-blown-illustration

312 XRT - X-Ray Thickness Gauge

Nordson’s 312 X-ray gauge is designed to provide thickness and basis weight measurements that meet the exact...

Learn more

Beta 300 - Beta Thickness Gauge

Nordson’s Beta Transmission gauges provide high-speed, high-accuracy non-contact thickness and basis weight...

Learn more

FilmPro - Infrared Thickness Gauge

The FilmPro infrared transmission gauge provides accurate, repeatable, high-resolution basis weight, and thickness...

Learn more

GBS - Gamma Thickness Gauge

Highly stable single-sided thickness or basis weight measurements with advanced integration technology for smart...

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DataFusion - Data Visualizer & Historian

DataFusion is the latest innovation that enables you to harness measurement data and transform it into actionable...

Learn more

LaserSpeed Pro - Length & Speed Gauge

Measure the length and speed of any moving product with the highest laser precision. Replace your error-prone contact...

Learn more

Accurately Measure Thickness and Critical Components in Cast Film


The cast film process relies on precise web gauging measurements and controls to ensure high quality and process efficiency. Nordson's TDi (Totally Distributed Intelligence) family of non-contact web gauging systems offers a wide range of gauges that deliver strong, dependable, and accurate cast film thickness measurements of the web profiles through Nordson's intelligent measurement scanners. Nordson is the market leader for infrared measurement of coextruded structures. Our industry-recognized NDC Products Near-Infrared gauges can measure both the total cast film thickness and also critical coextrusion components such as EVOH and Nylon content in the film structure. Our broad portfolio of measurement and control systems also includes X-RAY and BETA gauges to address all possible customer needs. Nordson's gauges offer a no-compromise measurement solution to achieve superior results in the form of 'on target', flat film profiles roll after roll. Increase production efficiencies, improve product quality, and maximize product yield today.
251031-cast-illustration

312 XRT - X-Ray Thickness Gauge

Nordson’s 312 X-ray gauge is designed to provide thickness and basis weight measurements that meet the exact...

Learn more

Beta 300 - Beta Thickness Gauge

Nordson’s Beta Transmission gauges provide high-speed, high-accuracy non-contact thickness and basis weight...

Learn more

FilmPro - Infrared Thickness Gauge

The FilmPro infrared transmission gauge provides accurate, repeatable, high-resolution basis weight, and thickness...

Learn more

Series 9 - Moisture & Coat Weight Gauge

Perform ultra-accurate measurements of moisture, coat weight, and film/layer thickness across a wide range of...

Learn more

DataFusion - Data Visualizer & Historian

DataFusion is the latest innovation that enables you to harness measurement data and transform it into actionable...

Learn more

LaserSpeed Pro - Length & Speed Gauge

Measure the length and speed of any moving product with the highest laser precision. Replace your error-prone contact...

Learn more

Accurately Measure Thickness and Basis Weight Across a Range of Extruded Sheets


Nordson offers a complete range of non-contact gauges to measure the sheet extrusion thickness and basis weight of clear, pigmented single- or multi-layer extruded sheet polymer products. Nordson’s measurement solutions are designed to ensure accurate, reliable measurement performance across a wide range of thicknesses covering an infinite range of polymer types.

Sheet extrusion thickness and basis weight gauges may be mounted on Nordson’s intelligent scanners with multiple measurements available depending on the scanner payload configuration. Optional controls are available for machine direction and Advanced Profile Control (APC) that deliver high-performance results for superior quality, improved productivity, and reduced scrap.
251031-sheet-illustration

312 XRT - X-Ray Thickness Gauge

Nordson’s 312 X-ray gauge is designed to provide thickness and basis weight measurements that meet the exact...

Learn more

Beta 300 - Beta Thickness Gauge

Nordson’s Beta Transmission gauges provide high-speed, high-accuracy non-contact thickness and basis weight...

Learn more

FilmPro - Infrared Thickness Gauge

The FilmPro infrared transmission gauge provides accurate, repeatable, high-resolution basis weight, and thickness...

Learn more

GBS - Gamma Thickness Gauge

Highly stable single-sided thickness or basis weight measurements with advanced integration technology for smart...

Learn more

OptiMike - Optical Thickness Gauge

Easy-to-use, on-line direct thickness measurement for web applications. The non-contact OptiMike optical micrometer is...

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Series 9 - Moisture & Coat Weight Gauge

Perform ultra-accurate measurements of moisture, coat weight, and film/layer thickness across a wide range of...

Learn more

DataFusion - Data Visualizer & Historian

DataFusion is the latest innovation that enables you to harness measurement data and transform it into actionable...

Learn more

LaserSpeed Pro - Length & Speed Gauge

Measure the length and speed of any moving product with the highest laser precision. Replace your error-prone contact...

Learn more