AccuScan 6000 - Four-Axis Diameter Gauge

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AccuScan 6000 - Four-Axis Diameter Gauge

The industry’s only four-axis diameter and ovality gauge. Accurately measure wire, cable, tube, and hose up to 50mm from four directions, calculating diameter and ovality.

Overview


AccuScan 6000 is the industry's only four-axis scanning diameter & ovality gauge, delivering the highest accuracy to ensure your products meet the tightest design and quality specifications. It provides the most comprehensive measurement coverage around your product's circumference to instantly detect changes in product diameter and ovality. This ultra-accurate laser micrometer is suitable for a wide range of applications such as pipe and tube, wire and cable, and other extruded or drawn cylindrical or shaped products. 

 

Features & Benefits


  • Most comprehensive measurement coverage – provides more accurate average diameter on products up to 50 mm.
  • Highest ovality accuracy – up to 100%, unlike three-axis gauges.
  • Highest flaw detection accuracy – 25% improvement over three axis-gauges.
  • Highest product quality yield – offers significant manufacturing savings.
  • Ultra-fast measurements – up to 9600 scans per second.

 

Applications


The AccuScan 6000 Series four-axis gauge can be used in a wide range of applications where the highest accuracy, repeatability and performance are critical for a wide range of product diameter measurements.

  • Plastic medical tube – including catheters, drug delivery tubing, surgical tubing and other small medical tubing.
  • Wire and cable – including LAN (category), coaxial, medical, automotive and specialty cable.
  • Plastic automotive tube.
  • Plastic heat shrink tube.
  • Cord and line.
  • Other extruded or drawn cylindrical, flat or unique profile products.

Two Models Available


 AccuScan 6012  AccuScan 6050
 Number of Axes  4  4
 OD Range  0.1 - 12 mm (0.004 – 0.47 in)  0.5 - 50 mm (0.020 - 2.00 in)
 Gate Size  16 mm (0.63 in)  60 mm (2.36 in)
 Accuracy  ±0.0005 mm (±0.000020 in)   ±0.001 mm (±0.000040 in)
 Repeatability  ±1µ ±0.025%   ±2µ ±0.025%
 Resolution  0.00001 mm (0.0000004 in)  0.00001 mm (0.0000004 in)
 Scan Rate  2400 scans/sec/axis (total 9600 scans/sec)  2400 scans/sec/axis (total 9600 scans/sec)

提供高达 100% 的椭圆度精度


根据产品在测量区域内的方向,两轴和三轴测量仪只能提供一定程度的椭圆度精度。 只有当椭圆形产品与测量轴完全对齐以检测最大和最小直径时,您才能获得准确的读数。 当产品与测量轴对齐时,三轴仪表可以提供比双轴仪表更好的平均椭圆度精度 - 但永远不会提供 100% 的精度。 另一方面,AccuScan 6000 系列提供的平均椭圆度精度比三轴更高,当产品与测量轴对齐时,精度可达 100%。
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Better Measurement Coverage for More Accurate Average Diameter


The AccuScan 6000 Series four-axis scanning capability provides the most comprehensive measurement coverage around the product’s circumference compared to two-axis and three-axis gauges. The AccuScan 6000 Series performs ultra-fast diameter and ovality measurements at 2400 scans per second per axis, totaling 9600 measurements per second – enabling you to instantly detect changes in the product diameter. Using a unique calibration algorithm, the AccuScan 6000 Series provides the highest single-scan accuracy in the industry with single-scan repeatability down to 1 micron. This means with each and every scan you get a true and more accurate diameter measurement.

最高缺陷检测精度,比三轴精度提高 25%


测量轴越多,缺陷检测效果越好。 在图中,“盲区”(红色中突出显示)中具有给定高度的肿块将不会被检测到。 可以看出,双轴仪表的盲区明显大于三轴和四轴仪表。 同样,三轴仪表的盲区也比四轴仪表的盲区大。 每增加一个轴,检测肿块和颈缩的概率就会增加 25%。

实现最高的产品质量产量,显著节省制造成本


使用新型 AccuScan 6000 系列测量仪,您可以获得最佳效果: 无与伦比的四轴扫描加上高精度、超快速的测量。 这种成功的组合可以让您立即检测到产品直径的变化,以便您可以更快地生产出更多优质的产品,从而获得最佳的质量结果。 这种水平的测量精度和质量覆盖可以帮助您减少废品并显著降低制造成本,从而使您的运营长期盈利。