Polymerization

Engineered Excellence in Polymerization

Engineered Excellence in Polymerization

Trust our decades of expertise to optimize your polymerization operations
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Polymerization Solutions for PET, PA & PP

Custom Polymerization Equipment for Fiber, Film, and Engineering Plastics


At Nordson BKG®, we understand that polymerization is the heart of modern plastics manufacturing. From raw monomers to high-performance polymers, our advanced solutions support every step of the process — ensuring precision, efficiency, and sustainability.


Whether you're producing PET, polyolefins, or engineering plastics, our cutting-edge technologies — including melt delivery systems, filtration, and pelletizing — are engineered to meet the demands of today’s polymer producers.

Nordson PPS BKG Ram Kumar Karnan

Connect with Ram!

Email: [email protected]

Phone: +49.151.40265055

LinkedIn: Ram Kumar Karnan

 

Primary Industries & Applications

A wide range of industries rely on polymerization to create high-performance materials that shape our everyday lives. Here are four key application areas across industries:


Packaging Materials


Polymerization is essential in producing plastics like polyethylene (PE) and polypropylene (PP), which are widely used in flexible films, bottles, containers, and food packaging due to their durability and lightweight properties.

Automotive & Aerospace


High-performance polymers like polycarbonate (PC) and polyamide (PA) are used in the production of lightweight, durable components such as dashboards, fuel systems, and structural parts, helping improve fuel efficiency and safety in vehicles and aircraft.

Textiles & Fibers


Polymers such as polyester and nylon, produced through polymerization, are foundational to the textile industry. They are used in clothing, carpets, and industrial fabrics thanks to their strength, elasticity, and resistance to wear and tear.

Medical & Pharmaceutical


Polymerization enables the creation of biocompatible materials like polylactic acid (PLA) and polyethylene glycol (PEG), which are used in drug delivery systems, surgical sutures, implants, and diagnostic devices due to their safety and versatility.

Electronics & Semiconductors


Advanced polymers such as polyimides and epoxy resins are critical in electronics manufacturing. They serve as insulators, encapsulants, and substrates in circuit boards, offering excellent thermal stability and electrical insulation.

Construction & Infrastructure


Polymers like polyvinyl chloride (PVC) and polyurethane are widely used in construction for pipes, insulation, sealants, and coatings. Their weather resistance, durability, and ease of installation make them ideal for modern infrastructure.

Key Challenges in Polymerization


  1. High Process Temperatures and Pressures
    Polymerization often involves extreme conditions that can stress equipment and compromise product quality.
    Nordson BKG Solution: Our melt delivery systems, including gear pumps and screen changers, are engineered for thermal stability and pressure consistency — ensuring smooth, reliable operation even under demanding conditions.

  2. Pelletizing Difficulties with High-Viscosity
    Some polymers are challenging to cut and cool, especially in high-viscosity states.
    Nordson BKG Solution: Our underwater pelletizing systems are designed to handle a wide range of polymer types with precision and minimal downtime.

  3. Process Downtime and Maintenance
    Frequent cleaning and part replacement can reduce productivity.
    Nordson BKG Solution: With innovations like the BKG® Jet Cleaners, we offer safe, automated cleaning solutions that reduce manual labor and extend component life.

  4. Scalability and Customization
    Polymer producers need systems that scale from pilot to full production — and adapt to specific formulations.
    Nordson BKG Solution: We offer modular systems tailored to your process, whether you're scaling up or optimizing an existing line.

BKG® Products for Polymerization

BKG® EP Extrusion Melt Pumps

Nordson offers a wide range of reliable melt pumps. The BKG EP melt pump is our standard extrusion pump suitable for...

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BKG® POLY Continuous Large Area Screen Changer

The BKG® POLY operates continuously and is suitable for polymerization processes at large-scale throughputs.

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BKG® NorCon™ LK-SWE Continuous Piston Screen Changer

Continuous melt filters from Nordson increase product quality significantly by ensuring a constant process pressure...

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BKG® NorCon™ K-SWE-4K-75 Continuous Piston Screen Changer

Continuous melt filters from Nordson increase product quality significantly by ensuring a constant process pressure...

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BKG® HyFlex™ Start-up, Discharge, and Shut-off Valves

BKG® HyFlex™ polymer valves control your process and guide the melt stream through your processing line with the...

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BKG® HyFlex™ Multi-Way Valves

BKG® HyFlex™ Multi-Way Valves allow you to switch between processes or operate them simultaneously. Benefit from...

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BKG® HyFlex™ Multi-Port Valves

Increase your process flexibility with BKG® HyFlex™ Multiport Valves. Distribute your melt stream to multiple strands...

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BKG® Type AH D Underwater Pelletizers

The highly automized BKG® Type AH D pelletizers for large throughputs provide cutting technology at its best. The...

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BKG® Pellet Dryers

BKG® pellet dryers are suitable for various materials and throughput capacities. Reach your desired moisture levels...

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BKG® Die Plates & Cutter Hubs | Underwater Pelletizing Systems

We design and manufacture BKG® die plates and cutter hubs for underwater and pelletizing systems that are available in...

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Polymer Processing Systems Technology Centers & Lab Services

We provide polymer processing and fluid coating customers with comprehensive laboratory testing, technology center, and...

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FAQs Polymerization Processes


  • Q: What is polymerization in the context of Nordson's BKG® technology solutions?
    A: Polymerization is the chemical process of combining monomers into polymers. Nordson provides advanced BKG® melt pumps, filtration systems, polymer valves, and underwater pelletizing systems to ensure consistent polymer quality, stable throughput, and energy-efficienct production.
  • Q: Which polymers can Nordson BKG® equipment handle?
    A: Our BKG® polymer processing systems are designed for a wide range of polymers, including PET resin, polyamide (PA), polypropylene (PP), and speciality polymers used in fiber spinning, film extrusion, and engineering plastics.
  • Q: How do Nordson BKG® solutions improve polymerization processes?
    A: Nordson's BKG® extrusion gear pumps and melt filtration technology deliver precise pressure control, reduce contamination, and optimizie polymer melt flow. This results in higher product quality, improved polymerization efficiency, and lower operational costs.
  • Q: Can Nordson BKG® equipment be integrated into existing polymerization lines?
    A: Yes. Our polymerization pumps and filtration systems are highly adaptable and can be customized for new installationsor retrofitted into existing PET production lines, polymide plants, and other polymerization setups.
  • Q: Where can I get technical suport or request a quote?
    A: You can contact Nordson's BKG® polymer processing experts through the Contact Us page or request a quote direclty via email to our global sales team. We provide global service and support for all polymerization applications.