BKG® Opti-Line™     Tempered Water System

BKG® Opti-Line™     Tempered Water System

The BKG® Opti-Line™ is our tempered water system with advanced technology for demanding materials and high throughputs. Increase your flexibility and benefit from various filtration and drying options to suit your process perfectly.

Overview


Efficient water filtration and a smooth drying process are essential to producing a perfect pellet. The Opti-Line can process higher water quantities than the BKG® Combi-Line™, making it the ideal system for materials with high operating temperatures.

One Concept - Different Models

The Opti-Line™ offers several design options and maximum flexibility to fit your application. The curved sieve offers additional filtration down to 150 µm for processes with high fine generation.

Options And Sizes At A Glance


Mechanical Specifications of BKG® Opti-Line™ Tempered Water Systems
Model / Size Opti-Line™ 1 Opti-Line™ 2 Opti-Line™ 3 + 4 Opti-Line™ 5 + 5.1
Nominal Output 1,200 kg/hr 2,500 kh/hr 5,000 kg/hr 7,500 kg/hr    (11,500 kg/hr)
Pellet Dryer TVE 2004 SR TVE 2004 SR TVE 6002 SR TVE 12000 SR
Water Flow 30 m³/hr 40 m³/hr 60 m³/hr    (80 m³/hr)
120 m³/hr
Heating (optional) 24 kW 40 kW 80 kW 130 kW
Water Tank 500 liters 700 liters 1000 liters 2000 liters
Fines Filtration Curved Sieve (optional) Curved Sieve (optional) Curved Sieve (optional) Curved Sieve (optional)

Benefitting Your Process


Increase Profitability

Increase Profitability


  • Increase extruder uptime through process continuity
  • Save operating costs through simple handling and easy maintenance
  • Increase flexibility with modular design and upgrade options

Increase Quality


  • Produce precisely the pellet you want by combining it with different pelletizers, die plates, cutter hubs, and pellet dryers
  • Produce pellets with excellent bulk characteristics for trouble-free further processing
  • Realize fine filtration down to 150 µm with a curved sieve
  • Increase temperature stability for more process control
Increase Quality
Increase Convenience

Increase Convenience


  • Increase drying efficiency and control over moisture level through pre-dewatering
  • Easy to integrate into line set-ups with small space requirements
  • Easy cleaning and maintenance thanks to dual door dryer access and a robust system design
  • Completely skid-mounted
  • Easily adapt to changing process conditions using an easy-to-use control system
  • Noise-reduced dryer design

Suitable Applications


Compounding


The Opti-Line™ offers easy operation and maintenance, even for challenging material combinations, giving you the flexibility to handle different compounds with different characteristics and requirements for the process.

Masterbatch


The Opti-Line™ is a highly automized system; start-ups are quick and easy, keeping extruder uptime high and material losses low, even with frequent product and color changes.

Recycling


The Opti-Line™ is a well-proven, highly automated, easy to handle, and reliable system, ensuring trouble-free operation even in demanding recycling applications, thus minimizing operational costs.

Get The Complete Solution

We provide sustainable solutions for your overall process, eliminating opportunities for disturbances at equipment interfaces.

From melt pumps, polymer valves, and melt filtration systems to complete underwater pelletizing systems, pyrolysis cleaning ovens, extrusion, and fluid coating die systems, our products will help optimize your operation.

Contact us to complete your production line configuration.