Nordson Emobility Manufacturing in Australia
Nordson's proficient teams in Australia are a valuable addition to our company's remarkable support in the electric motor and energy storage industries, including those engaged in manufacturing plug-in hybrid vehicles and battery-powered electric cars globally. Our dispensing solutions offer customers a range of services that help increase productivity and efficiency, reducing energy costs and promoting environmental sustainability.
Our expert application engineers possess extensive knowledge in state-of-the-art dispensing technologies and electronic systems. This expertise allows our clients to speed up manufacturing times while ensuring superior quality control. With the rising demand for EVs in Australia, Nordson is dedicated to providing outstanding support and innovative solutions to fuel the EV revolution with each contribution a stepping stone to a future full of green power.
Showroom and Laboratory
We also have an expansive showcase and laboratories in the United States, United Kingdom, The Netherlands and other countries around the world, where you can preview our dispensing products before making a purchase. With the surging demand for hybrid cars and electric vehicles in Australia, Nordson is devoted to providing top-tier support and inventive solutions to propel the electric car movement and contribute to a greener future.
Battery Pack Production from start to finish
At Nordson, we pride ourselves on offering a wide array of vehicle battery solutions specifically designed for plug-in hybrid options and other electric motor vehicles. Our maintenance services include foam-in-place (FIP) applications, cell interconnection, EV charging, power distribution, thermal management, cover sealing, pack assembly, and more. These specialized services are designed to meet the unique requirements of our electric motor and plug-in hybrid vehicle manufacturing customers.
Our team of experts at Nordson has an in-depth knowledge of the latest technologies in electric cars and automotive vehicle battery manufacturing. Our Foam-in-Place (FIP) solutions provide optimal damping and insulation for battery cells, ensuring they deliver maximum life and performance. Advanced cell interconnection technologies guarantee efficient energy transfer between cells, resulting in extended driving capabilities and improved battery life.
We use cutting-edge dispensing technologies to precisely position bead dispensation, fully enclosing battery modules or positioning it between top and bottom cell modules. This ensures that assembly compression does not overflow into battery cells or outside of the battery pack, enhancing safety and performance while ensuring maximum durability.
Nordson's battery integration solutions offer cell manufacturers a more energy-efficient and cost-effective method for constructing larger battery modules. By consolidating single cells into larger modules, we help reduce both the total cost of ownership and manufacturing expenses, while also minimizing product complexity and material waste. This allows for high-precision assembly of battery packs, affording cell manufacturers an energy-efficient and cost-reducing battery integration solution.
Nordson helps manufacturers in the electric cars and automotive industries maximize their return on investment thus allowing them to pass on those saving to the consumer in on the road costs.
Cylindrical Cell Manufacturing
At Nordson, we offer a variety of cylindrical cell manufacturing and work hand-in-hand with our clients to identify the most fitting and cost-effective combination for their specific electric motor needs. Our unwavering commitment to quality and efficiency guarantees that our customers can operate their battery-powered electric cars, and even a plug-in hybrid vehicle, with assurance, knowing they possess a reliable vehicle battery solution.
Vehicle batteries are a critical component of Australia's EV, HEV and PHEV vehicle market. Despite the multitude of options available in the market, cylindrical cells have surfaced as a highly efficient and cost-effective battery solution. Their compact size, round shape, and stackable characteristics make them adaptable for various vehicle types and capacities. Additionally, the cylindrical design mitigates swelling caused by gas accumulation within the battery casing.
Nordson dispensing systems are ideally suited for vehicle battery cell manufacturing, offering precise metering and exact application of battery materials across a range of battery types. Our dispense heads per dispensing meter enable the production of more battery cells before the need arises to reposition the robot dispensing arm, thus enhancing productivity in battery production. By merging our material and application expertise with our robotic automation experience, we engineer solutions that provide the ideal number of dispense heads at the required flow rate, power, and speed for diverse plug-in battery applications.
The Development of Electric Cars to the present day
The journey towards eco-friendly transportation marked a significant milestone in 1832 when Scottish inventor Robert Anderson was granted the first patent for an electric vehicle. His innovative design incorporated a new vehicle battery into the vehicle's hybrid electrical system, using two large batteries and a rudimentary electric motor to power a pair of wheels. Over time, this basic design was refined by various inventors, leading to more advanced, speedier vehicles, expanding the all-electric driving range of vehicles on the road.
During this period, Hungarian scientist Ányos Jedlik and Dutch professor Sibrandus Stratingh both developed their own models of electric cars. American blacksmith-turned-inventor Thomas Davenport is credited with creating key components of the electric motor, contributing significantly to the production of the first successful electric car. These pioneering battery electric vehicles set the stage for further advancements in electric energy, manufacturing, and development.
With Gaston Plante's invention of the rechargeable lead-acid battery in the 1860s, inventors were able to refine the mechanics per the integration of electric motors. By the late 1880s, William Morrison had created a practical EV, marking a crucial step forward in the history of electric cars. This achievement paved the way for mass-produced electric cars, improved battery performance, allowing for a wider adoption.
Will EV's Replace the Internal Combustion Engine?
Morrison's groundbreaking electric carriage marked the beginning of the fully electric cars in the US, which would pave the way for EV evolution. Although it had a limited range of 40 kilometers (25 miles) on a fully charged battery, it demonstrated the potential of electricity as a viable vehicle power source that could rival a petrol engine. This achievement paved the way for the development of more efficient motors, like the plug-in hybrid powertrain or a vehicle with two electric motors.
These innovations would help dampen the overall road costs of maintaining a vehicle, thus allowing for better car batteries, more expansive charging systems, and perhaps even an electric only driving range.
In 1997, the Toyota Prius revolutionized the automotive industry by combining a petrol engine with an electric motor, offering superior fuel efficiency and significantly lower emissions. The vehicle was also praised for its sleek design, comfortable interior, and smooth driving experience, sparking increased demand for electric cars and other vehicles. Perhaps the plug-in hybrid vehicle's electric only driving range will one day have a combined fuel consumption figure lesser than that of a petrol engine or simply an internal combustion engine period?
Recognizing the potential of electric power, Eberhard and Tarpenning established Tesla Motors in 2003, aimed to create a fully electrified version of a luxury vehicle. They developed the first-ever electric sports car, the Tesla Roadster. Despite being costly and available in limited numbers, the Roadster proved that electric cars could be as fast and stylish as their petrol engine-powered counterparts. Though it couldn't compare to today's cars like the Sorento PHEV or the Eclipse Cross, nevertheless the Roadster paved the way for the affordability of electric cars.
Tesla then launched the Model S in 2012, an affordable, mass-market plug-in electric car quickly gained popularity over any previous model, due to its charging time and wide selection of features. With a range of up to 265 miles on a full charge, it quickly was becoming more practical than a petrol engine vehicle. Its sleek design helped the vehicle achieve mainstream appeal, sparking interest in improved charging infrastructure.
New EV/PHEV/HEV models
Today owning a new or used EV vehicle in Australia is more affordable than ever with a wide selection of cars to choose from like the Mitsubishi Eclipse Cross, or the MG HS. As the market for battery electric cars continues to expand, we can expect enhanced battery performance, increased driving range, and improved service value reducing the vehicle's overall road costs.
Whether you're considering a plug-in hybrid, hybrid or a fully electric vehicle, there's a wide selection of capable and fuel-efficient models to choose from, ensuring that your next car is both eco-friendly and cost-effective. Despite the range anxiety of these batteries from the everyday consumer, the market continues to grow, and we can expect further advancements in battery manufacturing with overall vehicle performance.
Quelling EV Range Anxiety and cutting EV battery costs
New regulations have made the electric powered vehicle, including various plug-in hybrid alternatives, more appealing. This is especially true in countries where government incentives are in place to encourage the adoption of cleaner mobility solutions. Opting for a plug-in hybrid vehicle over a petrol engine-powered one will help reduce on road costs of these vehicles making the higher price point of a new car less daunting.
These factors have instigated a significant shift, positioning electric cars as an increasingly viable alternative to their petrol engine-powered counterparts for the average Australian.
Many used electric vehicles, like the plug-in hybrid, now come equipped with potent battery packs with energy-saving regenerative braking and an electric only driving range. These batteries enhance the overall value of any plug-in vehicle by offering an efficient electric motor which increases fuel savings. Eligible buyers can further benefit from affordable sale prices and government incentives, making the switch to electric cars all the more attractive.
Things such as a six-speed auto transmission or a four-cylinder engine are eclipsed by the hybrid electric energy contained within these types of vehicles. Being able to plug in the vehicle gives it the necessary force to potentially outpace a regular petrol engine should the innovations continue to improve. The electric only driving range will allow the driver to worry less about their carbon footprint and more about the common problems of car ownership, such as the wheels failing, the front and rear axles breaking, and other such things.
In summary, the growing interest in plug-in hybrids across Australia underscores the rising significance of environmentally friendly transportation alternatives. With a diverse range of electric motors and plug-in hybrid models available, from cost-effective used electric cars to cutting-edge new models that can run a long distance on a full charge, there's never been a better time in Australia to transition and embrace the future of sustainable mobility.
Battery Supply, Charging and Thermal Management
Today's full electric vehicles and plug-in hybrid alternative vehicles in Australia primarily utilize lithium-ion car batteries, not a petrol engine. However, the specific chemistry may differ from those found in consumer electronics batteries. There are several potential future battery solutions for electric cars, including:
- Sodium-ion batteries offer many advantages, making them an attractive option for energy storage. Their raw materials are much more available and cheaper than those used in lithium-ion batteries, allowing for a rapidly scaleable technology to be developed based on existing lithium-ion production methods. This makes sodium-ion batteries ideal for meeting the global demand for cost-effective, sustainable energy-storage solutions.
- Solid-state batteries, that have the potential to revolutionise energy storage technology, offering increased safety and long life cycles. They also offer a much higher energy density, meaning they could store more energy in the same volume. This is especially important for electric vehicles, where battery size and weight are key considerations.
- Lithium-sulphur (Li-S) technology, that offers the potential for the aviation industry to revolutionize how we travel in the long term. With its lighter weight, increased safety benefits, and lower cost compared to existing battery technologies, Li-S could be instrumental in making electric aircraft a viable option for short or even medium-range flights.
The near future seems promising for electric cars, with the capacity for an all-electric driving range, as more models being produced than ever before. As a result, public chargers will become increasingly crucial especially with the growing necessity for plug-in hybrid power. Accessible charging stations will be a key factor in the successful adoption, operation, and usage of electric cars, permitting drivers to fully charge their vehicles in just a few minutes. Solar-charged wall boxes and stations operating at full capacity 24/7 using only sunlight can also deliver higher efficiency output, contributing to reduced emissions and providing a greener electric grid for the EV industry.
Nordson's e-mobility solutions offer advanced technologies and services are designed to help decrease overall road costs while boosting energy efficiency and sustainability.
The future of Australia's hybrid electric power
At Nordson, we acknowledge the vast potential of electric mobility and the escalating demand for e-mobility solutions in Australia. To capitalize on this market potential, businesses must embrace innovative and sustainable strategies. We maintain a more optimistic prognosis than the IEA's conservative prediction, believing that by 2030, EVs will constitute a much greater portion than 20% of vehicle sales, leading to a stockpile of 200 million vehicles and improved road costs. It's clear that electric cars, particularly battery powered EVs and plug-in hybrids, will play a crucial role in our future.
The EV, HEV and PHEV vehicles offer numerous benefits over traditional petrol engine-powered cars. They are more efficient by lowering road costs, emit fewer pollutants, and their fully electric mode contributes to the reduction of greenhouse gas emissions. These advantages stem from recent technological advancements, such as improved battery packs allowing the car to plug in to an external power source to charge and use petrol to propel itself. The charging times have been reduced due to the battery's increased capacity and the numerous external power supplies it can tap into such as a household socket, a wallbox charger, or a public charging station.
Timely battery replacement is essential to maintain fuel efficiency and extend the vehicle's service life. Whereas HEV cars rely on a regenerative braking to charge it, a plug-in hybrid irradicates the range anxiety that come with EVs, as the petrol engine will kick in when needed. A plug-in hybrid EV allows for ease of control when charging the electric motor via the use of petrol and plug in power. Furthermore, all electric cars produce fewer emissions and are subject to less stringent regulations due to their electric only driving range.
Nordson's dispensing solutions are ideally suited to cater to the needs of the used electric, hybrid and plug-in hybrid electric vehicle market. Our products are designed to provide reliable, accurate, and cost-effective dispensing of sealants and adhesives commonly used in assembling electric vehicle components. With a variety of eligible models in our inventory, Nordson offers various affordably priced options to meet the diverse needs of the Australian consumer in the electric vehicle manufacturing market.
Contact Nordson in Australia
Nordson is devoted to delivering high-quality electric car application solutions and and a broad range of dispensing equipment for various industries, boosting your net sales and improving overall production quality. We strive to ensure our customers get the best performance from their manufacturing process through reliable spare parts, replacements, sales support, technical support and customer service.
With comprehensive case studies, we provide an in-depth look at our results so you can make an informed decision about your equipment needs. With over 30 years of experience in this field, we have the expertise to help you meet your battery manufacturing needs. Our knowledgeable and experienced team is here to provide comprehensive support and guidance throughout the entire process. Contact us today to learn more about how we can help you achieve maximum performance from your Foam-in-Place (FIP), cell bonding, power distribution, pack assembly and other battery manufacturing needs. You can also find us on Google maps in Australia.
About Nordson ICS Division
Founded in 1954 to produce and market airless spray equipment, today manufacturers rely on our equipment for the precise application and curing of powder coatings, liquid paint, ambient temperature adhesives and sealants, and food and beverage container production. Our solutions help our customers improve their manufacturing process, produce better products and become even more competitive. We do this by combining in-depth knowledge, world-leading technical expertise and precise, performance enhancing production solutions for some of the world’s most demanding and diverse manufacturing environments.
- We offer world leading application and curing equipment for powder coating, liquid spray painting, container coating, automotive applications, battery applications and precision dispensing for various application needs. Visit Nordson ICS on the web at Nordson Website, Twitter Profile, Facebook Profile and LinkedIn Profile.
About Nordson Corporation
Nordson engineers, manufactures, and markets differentiated products and systems used for dispensing and processing adhesives, coatings, polymers, sealants and biomaterials; and for managing fluids, testing and inspecting for quality, treating surfaces and curing. These products are supported with extensive application expertise and direct global sales and service.
- We serve a wide variety of consumer non-durable, consumer durable and technology end markets including packaging, nonwovens, electronics, medical, appliances, energy, transportation, building and construction, and general product assembly and finishing. Founded in 1954 and headquartered in Westlake, Ohio, the company has operations and support offices in more than 30 countries. You can also stay connected, engaged, informed and entertained following our social media channels on LinkedIn, Twitter and Facebook.