Assure Component Counter

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Assure Component Counter

The correct material in the correct quantity at the right time in the right place.

Ensure your production is smooth running and cost efficient with Assure™, the world first X-ray component counter.

Overview


Assure & Assure Pro
Intelligent Simple Fast Trustworthy
Assure  is the fastest, simplest and most reliable way to implement live component inventory management into your organization. Intelligent, simple, fast, and trustworthy, Assure enables you to increase productivity and minimize component shortage downtime. Assure™ Pro simplifies the reel counting workflow by automatically reading the reel’s barcode ID with an integrated camera.
 

 

Specifications at a Glance


System
Footprint (W x D x H)                     0.76 m x 0.88 m x 2.25 m (0.64 m2)/30” x 34” x 88”
System Weight approx. 360 kg / 790 lbs
Power Supply ~ 110…230V, 16 A, 50/60 Hz
ESD DIN EN 61340-5-1
X-ray Safety <0,51 µSv/hr  - 5 cm from surface, meets all international standards
Performance
Maximum Reel Diameter 43 cm/17''
Maximum Reel Height 10 cm/ 4''
Processing Time: Single Reel ~ 10 s (any size or quantity)
Processing Time: Quad Count ~ 15s ( any combination of 7'' reels)                                                                  
Accuracy > 99%
Minimum Component Size 1005

 

 

Implement live component inventory management into your organization


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Intelligent Algorithm


Specialized logical algorithms and self-learning capabilities empower operators to add (not teach) new component types without needing cumbersome libraries that require programming, or reliance on “cloud-only” support.

Simplicity as Design


One button operation and an intuitive touchscreen interface means users can learn to operate Assure within minutes. Installation is easy with an exceptionally small footprint and system weight. Maintenance free operation minimizes disruption during day to day use.
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Increasing Productivity and Minimize Line Downtime


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Fast in Counting


Optimized for speed, Assure counts components fast so you can process inventory sooner, and minimize labor time and cost. Count a single reel in approximately 10 seconds and four reels under 15 seconds.

Trust in Results


Assure validates results immediately and automatically with accuracy exceeding 99.9% on most components, guaranteeing the quality of the count.
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Counting Mode


Single Counting with complete automatic component recognition, Group Counting with grouping the results by part, unique ID or Order Number and  Quad Count Mode counts four reels simultaneously.

Quad reel count


ESD and moisture sensitive bags


Snippets


Tubes


Resources & Downloads


Product Testimonials

We design & engineer products that withstand the test of time.


“It’s not that easy to give up control. This has to be built up slowly. What used to be done by hand,” reports Mesut Aksu, “is now carried out using X-ray technology. So, I have to entrust my goods to technology.” However, it is now the case that 80% of the goods must be out on the same day. If the employees counted manually, the entire process per role would take about four to five minutes. With Assure™, counting reels takes less than 10 seconds, no matter how big it is or what shape the container has. If four reels are scanned at once, it takes only 20 seconds

- Mesut Aksu QC & Logistics Manager and Radiation Protection Officer at Chip 1 Exchange

"A constant expansion of performance combined with high investments in state-of-the-art equipment and processes was always a must. Because we have to be prepared today for what our customers will expect from us tomorrow”

- Johann Weber, CEO of Zollner Elektronik, traces the path to success