Automatic Powder Coating Systems

Encore® automatic and manual spray systems deliver industry's highest powder application efficiency and finish quality. A wide variety of durable nozzles optimizes spray pattern for any application. Precision fit of all components ensures superior color change quality with automated internal and external cleaning.

Whether coupled with high-efficiency ejector or HDLV, dense-phase pumps, Encore® systems are unsurpassed in the industry for high efficiency with minimum maintenance downtime.

High productivity, repeatability, and soft spray are key requirements for robot-based powder coating applications. Encore HD spray systems exceed these requirements. To match the fast robot movement, Nordson spray systems deliver high powder output. To precisely apply powder on challenging product shapes at close gun to part distance, even high output is delivered with minimum air creating a soft spray and unmatched application efficiency.

With thousands of hours of stable powder output and minimum maintenance downtime, Encore HD pumps deliver the highest level of process control. A variety of mounting options and a range of nozzle extensions enable easy integration of Encore HD spray systems into any robot application.

Vertical Gun movers: smooth and precise, vertical gun movers can improve spray system coverage and coating uniformity. Available in multiple heights and load capacities to match application requirements with flexible vertical or horizontal spray system positioning.

Horizontal Gun movers: horizontal, Z-axis movers maintain optimum gun-to-part distance when coating three-dimensional products. Also used to automate the external guns cleaning in fast color change systems. Can be combined with other movers for 2- or 3-axis automation.

Dynamic Contouring movers: advanced automation for complex product shapes allows individual positioning of each spray system at an optimum distance from target surfaces. Fast, smooth operation with high positioning accuracy due to latest drive technology. 

Special movers and advanced automation: Nordson offers a range of special automation solution with rotating and multi-axis movers. Extensive experience with robot integration ensures smooth project execution and fast system commissioning. 

Encore LT Controllers: offer full, standard controls of all application parameters with an intuitive operator interface. The system can easy grow with your application needs with a range of expansion modules for automatic gun triggering and gun movers control. 

Encore Engage: advanced control features, intuitive operator interface, and a broad range of system functions. All application parameters for up to 32 spray systems on one color touch-screen. Built-in self-diagnostics and system performance metrics. 

Powder Pilot: advanced control platform for all systems components. Internet 4.0-ready with smart control features. Intuitive, icon-based touch-screen operator interface ensures operators benefit from all advanced features. Step-by-step, illustrated operator guides for fast, high-quality color change. Production monitoring with graphic dashboards to maximize operating efficiency.

Enhance productivity and maximize your product quality with Nordson equipment. We offer a wide range of accessories to increase your production and lower your overall costs.

From nozzles and anti-static hoses, lab test equipment, flame detectors, bulk powder coating feed systems, to replacement filters, lance extensions and angled extensions.

To learn more about our range, navigate further below, or contact our Nordson representatives.

Benefit from our powder coating equipment to make your production the most efficient: Automatic spray components purge for contamination-free color changes in 20 seconds improves your line speed to the maximum.

All parts of Nordson Encore® spray systems are manufactured with precision to form a streamlined powder path with no gaps. Carefully selected materials minimize powder attraction so the entire length of the powder path is easily, automatically purge-cleaned for exceptional color change quality.

Efficiency of the powder pumps and the ability to deliver even high volumes of powder with minimum of air are crucial when coating complex shapes. Encore venturi pumps set the standard for powder delivery efficiency.

The HDLV pumps (High Density Low Velocity), bring powder delivery technology to new level and are unmatched in the industry for their productivity, durability, and powder output stability over longest time. Dense-phase pump technology enables independent control of the powder and air volumes. In many applications, this leads to powder savings in excess of 15%.

Highly efficient Nordson powder pumps deliver more powder with lower volume of air. Less air - less wear.

Additionally,  materials for all powder-contact components are meticulously selected for high durability and long wear life. All parts of the powder path are manufactured with the highest precision for easy, contamination-free color change.

Nordson offers a broad range of system controls - from modular controllers which grow with your system to advanced full-system, connected, Industry 4.0 ready controls.
System controllers are continuously evolving to make it easy for operators to achieve the highest level of performance.

Advanced systems track and record operating data for greater quality and process control. Intuitive dashboards highlight opportunities for further operating efficiency optimization. Connected controls track data from a range of optional sensors and allow quick remote support by Nordson engineers. 

The combination of the advanced electrostatic controls, factory-preset programs, and the soft spray delivered by Nordson venturi and HDLV pumps significantly simplify even the most challenging coating tasks.

Patented SelectCharge® technology with pre-set programs make it easy for operators to achieve superior application efficiency and finish quality with any powder and in any application. 

Nano-current control with accuracy of 0,1 µA at levels below 10 µA delivers excellent coating results even with most challenging metallic powders.