Powder Coating Control Systems
From simple controllers to advanced user interfaces and sophisticated controllers, Nordson control systems enable users to adjust settings and parameters that maximize their powder coating applications to optimize production and save materials.
Overview
Increase efficiency and maximize productivity with our advanced powder coating controllers.
Enable your operators with modern user interface and intuitive controls allowing them to control with confidence. All controllers are precise and user-friendly that enable all operators to achieve excellent coating results.
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Encore Engage Controller
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PowderPilot HD Controller
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Encore Enhance Controller
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Encore Modular Gun Control
Encore Engage Powder Coating Controller
The modern user interface offers effortless, intuitive control for operators, meaning increased efficiency and maximum productivity.
Control with Confidence
Encore Engage provides everything you need to know about your automatic powder coating production line on a single screen. The interface has been completely redesigned to give you clarity and confidence in every step of your coating operation. Greater visibility of key information assures that every decision you make is the right one.
Features
User friendly, intuitive interface
A 15-inch easy-to-read, contemporary and smart touch screen
displays all essential system information and alerts on one screen.
Video tutorials
Clear, step-by-step video instructions guide an operator through the critical tasks reducing training requirements
Real-time performance data
Easy-to-access output status and other performance metrics to manage quality and productivity.
Easy operation
Modern graphics, intuitive symbols and a choice of screen
language configurations make the system easy to use for all operators.
Guided recipe creation
Use guided walk-through to create new recipes, select from preset options, or copy and modify an existing recipe.
Multi-gun configuration
Adjust flow rates or electrostatic charge for single guns, groups of guns or all guns to save time.
PowderPilot HD Application Controller
PowderPilot™ HD* delivers precision digital control for your paint line - for easy access to all powder application and booth operating parameters.
Fully integrated with the Spectrum® HD Powder Feed Center, the simple, icon driven, color touch-screen controls all aspects of the powder coating process; including spray gun air and electrostatic settings, gun movers, gun triggering and the color change sequence.
- Enjoy production consistency through automation of plant settings and reduced operator skill dependence.
- Digital closed-loop air volume and advanced electrostatic controls deliver high application efficiency and consistent coating thickness.
- Consolidates all system management functions and settings in one user-friendly touchscreen operator interface.
- Integrated network connectivity for production data collection, system status monitoring and remote diagnostics.
- Comprehensive self-diagnostics and alarms log and maintenance timers, including on-screen maintenance instructions and illustrated parts lists.
* PowderPilot HD is available for European powder coating customers.
Encore Enhance Modular Powder Gun Controller
Advanced automatic or manual powder coating gun controller delivers additional flexibility and new functionality, with standard Nordson system features.
Suitable for venturi, HDLV dense-phase or even application protocols, Encore Enhance is the perfect choice no matter what powder application technology you use.
Features and Benefits
- System functionality
- Peer-to-Peer (P2P) communication between controller interfaces makes life simple with ‘one-touch’ triggering, recipe copy, recipe selection and color change
- Configurable automatic triggering enables
- P2P triggering and gun grouping
- ‘No part, no spray’ identification
- Remote PLC triggering
- Simple triggering
- Self-diagnostic fault codes take the guesswork out of troubleshooting
- Maintenance timers provide advanced replacement part notification
- Configure in SCFM or m3/hr
- Customize and store up to 99 recipes for repeatable application accuracy
- Scalable – As your production requirements change, this controller can adapt with you. Easily add up to 10 modular automatic or manual gun controllers to your powder coating system in a single stack!*
- Flexible – Convert your venturi application to dense-phase technology by simply adding Encore HD guns and pumps to your system
- Comprehensive choice of electrostatic and pneumatic operating modes - the all-digital and easy to use Encore Enhance gun controller offers full capability for maximizing coating control, part coverage and efficiency, for example:
- Custom electrostatic control gives flexibility to set kV and AFC independently
- Closed loop airflow control ensures powder flow consistency
- Smart Flow air pressure control adjusts powder output without affecting your spray velocity
- Patented Nordson Select Charge technology is pre-set for deep cavity, re-coating or metallic powder applications
Encore Modular Gun Control System
The Encore® Modular gun control system provides reliable, repeatable performance in automatic powder coating operations.
With digital energy saving pneumatics and advanced features, you'll benefit from for precise, economic performance in both Classic Flow and Smart Flow modes.
- Classic Flow mode sets flow and atomizing air independently
- Smart Flow mode allows automatic adjustment of atomizing and flow air
- Pneumatics allow repeatability and precision at incoming air pressure as low as 60 psi
- Simple master control with “trigger all” button for easy set-up and testing
- Modular design for easy upgrade from a 4- or 6-gun system to an 8-gun system
- Available in a dual controller configuration for 2-gun systems
- Optional axis controller for easy control of reciprocators and in/out positioners
Our customer testimonials for Powder Coating Capabilities
The best testimony to the performance of our powder coating systems come from customers with the highest production standards.
Our Nordson Encore HD system operates for 10 hours per day, 5 days per week. Since installation we have only had to maintain one pinch valve in one of the HD pumps. That’s over 4,000 hours of maintenance free pump operation.
We took a look at several systems, conducted tests, and decided on HDLV dense phase technology from Nordson. It impressed us with its high performance and its coating quality.
Compared to our previous system with venturi pump technology, with the Nordson dense-phase technology we have powder material savings of around 30%. Throughout our 3-shift operation we coat consistently a film thickness of 80μ ±10 μ, which is important for the functionality of our lifting columns.
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