Color-on-Demand System
Encore HD Color-on-Demand® instant color selector is designed for precision dispensing and ultra-fast contamination-free color change.
Overview
Nordson's color-on-demand powder coating system provides an integrated solution and is designed for precision finishing and ultra-fast contamination-free color change. Color-On-Demand enables efficient production management, minimizes work-in-progress by dynamically adapting to production requirements.
Your Benefits
- Less than 20-second quality automated color change
- Automated color change > no need to move or re-plug parts for color change
- Full-color touch-screen display with user-configurable buttons that can be set for size and color identification at the touch of a button
- User-configurable buttons for size and color identification
- Automatic purge cycle cleans entire feed line from hopper to spray gun
- No manual changing of colors required
Color-On-Demand® uses HDLV® technology and provides Nordson customers
- Maximum flexibility – any color, any time
- Product portfolio extension
- Custom coated: Paint to order, paint only what you need
- Personalized products
- Meet customer demands without a cost premium, regardless of order size, lead time
- Small batches
HDLV Dense-Phase Technology
Nordson dense-phase HDLV® and Encore® HD powder spray systems deliver superior efficiency and coating uniformity. Tight control of the coating process yields significant powder savings. Proven long-lasting performance maximizes up-time and productivity.
Principle of Operation
In a conventional, ejector-pump spray system, wear of venturis over time influences powder output. The effect of wearing venturis can be seen in the chart. To compensate for anticipated wear and powder output degradation, operators must balance between excessive applied coating cost and compromised quality.
Our customer testimonials for Powder Coating Capabilities
The best testimony to the performance of our powder coating systems come from customers with the highest production standards.
Our Nordson Encore HD system operates for 10 hours per day, 5 days per week. Since installation we have only had to maintain one pinch valve in one of the HD pumps. That’s over 4,000 hours of maintenance free pump operation.
We took a look at several systems, conducted tests, and decided on HDLV dense phase technology from Nordson. It impressed us with its high performance and its coating quality.
Compared to our previous system with venturi pump technology, with the Nordson dense-phase technology we have powder material savings of around 30%. Throughout our 3-shift operation we coat consistently a film thickness of 80μ ±10 μ, which is important for the functionality of our lifting columns.
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Nordson Industrial Coating Systems offer multiple application solutions for Powder Coaters, Can Manufacturers for Food and Beverages, 1K and 2K Material Dispensing Business, Battery EV and Automotive Assembly Industry at global scale and a range of services and resources to support you in all aspects of your business.