Scalability
The MH-900 series of loaders/unloaders is configurable for inline or same-side load and unload operation, and supports both single- or dual-lane conveyors. Loader controls can be fully integrated with the Spectrum S-900N series dispenser or operate independently with other SMEMA equipment. The loaders easily manage a wide range of parts – from extremely thin frames or strips to large heavy boats or pallets. Capacity is flexible; the system can handle multiple magazines for reduced loading frequency. PLC control enables future expandability when process needs change.
Advanced Process Control
Programmable transport speed and carrier staging maximize UPH, while multiple carrier sensors, active pinch wheels and thin strip guides ensure safe handling for even the most challenging applications.
Magazines are loaded from the side into adjustable spring-loaded trays and a vertical elevator moves them into loading position. A frame sensor identifies the next available frame, significantly reducing search time for partially filled magazines.
During loading, frames are carefully pulled from the magazine and through the system by a soft-touch gripper and active pinch wheels.
Elevator and shuttle operate independently with programmable speed to provide precise, high-speed movement. Programmed shuttle positions simplify setup and ensure continuous dispensing by moving frames to the next available lane. During the unload sequence, a frame sensor verifies the magazine is empty before moving a strip into the magazine. Adjustable thin strip guides ensure strips, whether flat, warped or bent, are properly loaded into the finished magazine.
The MH-900 series loaders are fully enclosed with interlocked doors and windows for operator safety and part security. Access panels are easily removed and built-in software maintenance tools make servicing easy.
LoaderMove Touch™ Software and Control System
Programs are easy to write with step-by-step instructions and a 147-mm color touch screen. Users can program magazines to process from the bottom or top, and to move frames to the next available lane or to a specific lane if traceability and lot control are required.
The MH-900 series loaders enable advanced process control and future expandability to support your unique requirements today and tomorrow.
Features & Benefits:
- Multifunctional:
- Inline or same-side load & unload
- Single or dual conveyor lanes
- Integrated with the S-900N dispenser or independent operation with other equipment
- Reliable loading of a wide variety of parts from very thin strips to heavy carriers
- LoaderMove Touch™ software has visual step-by-step instructions for quick, easy programming and simplified operation
- Robust system mechanics and a rigid enclosure ensure precise operation and reduced potential for jamming
- Quick changeover to different magazine and part sizes – no investment in different pusher tips or expensive tooling required
- Integrated shuttle allows carrier staging that reduces load time and allows the ability to process a single magazine on multiple lanes for continuous processing with no wait time
- Frame mapping sensors eliminate time lost attempting to unload empty magazine slots and prevent double-loading in full slots
- Optional second shelf increases capacity for reduced loading frequency
- Film-frame wafer handling
- Designed for 150-mm film-frame wafer handling (contact us regarding other sizes)